SERVICES
Design
DFM Consultation
DFM Consultation – ‘Design for manufacture’ advice and guidance offered to our clients prior to commencing their tool designs.
Project Management
Project management – Providing the ‘Complete engineered solution’ from design through to manufacture including all project specific requirements.
3D Modelling & Surfacing
3D modelling & surfacing – In house designers create 3D components from 2D drawings and supply 3D cad models in various formats.
Mould Tool Design
Mould tool design – From customer supplied component data we create 3D CAD tool designs and supply 2D G.A’s for client approval prior to manufacture.
Component Design
Component design – Liaising with our clients we ensure that the designs meet their exacting requirements and are also fit for purpose.
CAM Programming
CAM programming – Utilising multiple seats of the ‘best in class’ CAM software ensures toolpaths run smoothly and efficiently at optimum speeds and feeds.
Reverse Engineering
Reverse Engineering – Probing components on our ceramic guided CNC CMM allows for precise measurement with the option of a laser scanner attachment
Tooling Services
Rubber Mould Tools
Rubber mould tools – Prototype and full production tooling. Compression, Injection, Transfer injection & LSR – all tooling variants are catered for.
Extrusion Blow Moulds
Extrusion blow moulds – pilot moulds, single cavity, 2x2 moulds and 2x4 moulds are manufactured in various grades of aluminium and stainless steel.
Aluminium Composite Moulds
Aluminium composite moulds – Lightweight, quick turnaround tooling with highly polished surface finishes and scribed lines (where required).
Mould Tool Modifications
Mould tool modifications – Form alterations, replacement inserts and date stamps etc. are changed with ease by our highly skilled toolmakers.
Mould Tool Refurbishment
Mould tool refurbishment – Laser welding alongside cavity and split face machining operations are all undertaken with in-house mould polishing.
Jigs, Fixtures & Gauges
Jigs, fixtures & gauges – Assembly, inspection, checking, alignment and drilling jigs & fixture are designed and manufactured to exacting geometric tolerances.
Consumables & Ancillaries
Consumables & ancillaries – Interchangeable wear parts and consumables are supplied to ensure continuing production of our clients mould tools and machines.
Manufacturing
3 Axis Machining
3 axis machining – With an x axis traverse of over 2000mm, a 46KW spindle and the latest Heidenhain control with Renishaw probing – quality is guaranteed.
5 Axis Machining
5 axis machining – Four DMG Mori machines deliver exceptional performance and accuracy as expected of this world leading brand.
CNC Turn Mill
CNC Turn mill – Providing turned parts with milling operations all on the same machine equates to faster and more accurate components.
EDM Machining
EDM machining – Electric discharge machining (spark eroding) enables the machining of intricate details that milling and turning operations can’t produce.
Surfacing Grinding
Surface grinding – Finishing parts within microns (0.0025mm) ensures the precise finish and fit required for various clients.
Finishing & Treatmants
Finishing & treatments – In-house polishing accompanied with external heat treatment, surface treatments and testing create the perfect finished article.
Inspection & Quality
Inspection & quality – Our ISO 9001:2015 QMS is the key focus within the business and also the industry standard expected by our clients.